Projects

ETCS & Class B Retrofit for the Multinational Lineas HLD77 Fleet

Partner
Lineas
Location
Belgium, Netherlands, Germany
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Challenge

Lineas, Europe's largest private freight operator, needed to equip its entire Class 77 fleet with ETCS to continue operating across Belgian, Dutch, and German rail networks as legacy signalling systems are phased out. With 109 locomotives requiring retrofit, the scale of the project demanded a partner who could deliver reliably without taking vehicles out of service for extended periods.

Approach

TSC proposed a modular retrofit approach built on the RailOS platform. Rather than a monolithic hardware installation, the system was designed as a compact, software-defined unit — reducing the physical footprint in the cab and cutting installation time per vehicle. The project was structured in two configurations: 87 locomotives with ETCS and Belgian ATP (TBL1+), and 22 locomotives with ETCS plus Belgian, German, and Dutch ATP systems.

Classical ETCS projects take years. With TSC we went from kick-off to safety approval in a few months maximum, and the actual onboard installation takes about ten days per locomotive.
Bruno Vanlede, Head of Rail Fleet Management at Lineas

Solution

TSC delivered the full ETCS onboard system — iEVC safe computer, driver machine interface, balise reader, Euroradio, and all associated sensors — across all 109 locomotives. The software-defined architecture meant that multi-country ATP support could be added through configuration rather than additional hardware. A 10-year maintenance program ensures continued compliance and fleet availability.

Results

109
Freight locomotives
87
With ETCS + Belgian ATP
22
With ETCS + Belgian, German, & Dutch ATP
10
Year maintenance
10
Days to install ETCS onboard
< 1
Month for software updates
< 3
Hours for automated commissioning
Škoda 27Ev RegioJet hybrid train with ETCS onboard system

“The installation of their ETCS on our new hybrid trains for RegioJet represents the achievement of another important goal, confirming the readiness of their signalling platform for deployment on new rolling stock fleets.”

Tomáš Ignačák, Vice Chairman of the Board of Directors of Škoda Group

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